Versatile crushing and screening equipment is increasingly in demand as operators seek to achieve high production levels from their machines.
When it comes to operations, there is little Matt/MPX does not cover.
The Brazilian-based company operates quarries and asphalt plants but also has a line of business in civil engineering and road infrastructure with a broad range of clients including the public and private sectors.
With such a wide scope of activities, Matt/MPX has come to appreciate versatile solutions that suit its mobile operations, including the Kleemann plant it recently invested in. With a jaw crusher, cone crusher and screen plant, Matt/MPX has partnered the plant with its Ciber mobile asphalt mixing plant for a one-two punch that offers incredible flexibility to its operations.
The MOBICAT MC 110 EVO2 jaw crusher handles primary crushing while the MOBICONE MCO 90 EVO2 mobile cone crusher provides shaping capabilities in the secondary crushing stage before the MOBISCREEN MSC 953 EVO mobile screening plant ensures the necessary classifications are achieved in the processing stage.
“We have already had excellent results with the Ciber asphalt mixing plant. That’s why we also wanted to invest in a material processing plant that is easy to transport and offers us greater flexibility,” Matt/MPX co-founder Douglas Matt said.
“Working with Ciber over the past few years has clearly shown that it pays off when the machines can be moved around the quarry, the plant and the job sites and then positioned exactly where they are needed.
“This simplifies our logistics considerably, saving us countless lorry journeys and huge costs.”
The success of the mobile machinery has led Matt/MPX to re-think what is possible for job site logistics across many of its projects.
The Brazilian outfit sees the Kleemann plant as being complementary to its quarrying operations, with the capacity to support its asphalt plants and regional jobs.
The company’s quarry can be found in Passo Fundo, where basalt is extracted. The most popular materials are gravel in various sizes and macadam.
The Kleemann plant has already earned plenty of fans among the quarry workers for its production and low fuel consumption.
The MOBICAT MC 110 EVO2 consumes 12 litres an hour, the MOBICONE MCO 90 EVO2 a maximum of 25 litres, and the MOBISCREEN MSC 953 EVO consumes around nine litres per hour.
“I must admit, I was sceptical when the new plant train was delivered. It’s an entirely different technology from what we’re used to with our stationary plants,” Passo Fundo quarry manager Jean Cleber Dall’Alba said.
“The production output of the new machines is very impressive. We produce over 2000 tonnes of material per day in an eight-hour operation – and the plant is only running at 70 per cent of its potential capacity.
“These are very affordable fuel costs, which makes production extremely efficient.”
A key part of the transition to the Kleemann plant has been the control system. The intuitive spective connect platform lets operators see key machine data from anywhere on site, making it easy to manage operations and make informed decisions.
“As I said, I was apprehensive about the new technology. But my concerns were completely unfounded. The operation is extremely clear and intuitive,” Dall’Alba said.
“I am impressed by the plants’ robust design and good accessibility.
“Everything is so straightforward. No complicated settings or ground mountings are required. Just simple levelling – and off you go.
“I introduced some of the guys here to the handling of the plant. They picked it up very quickly. In fact, they virtually fell in love with the machine.”
But potentially none of this would have happened if not for Matt/MPX’s decision to invest in another piece of equipment from a fellow Wirtgen brand, the mobile asphalt plant known as the Ciber iNova 1500.
Matt said the asphalt plant’s production levels gave the company confidence that equipment from the Wirtgen Group – which includes Kleemann and Ciber – was the real deal.
“With the Ciber iNOVA 1500, we produce 75 to 150 tonnes of asphalt per hour. The plant can be transported on just two transport vehicles, making it significantly more compact and easier to move than conventional plants. This is ideal for use on changing job sites,” he said.
“We have always been impressed by the flexibility, efficiency and ease of operation of the Ciber plant.
“It is a real step forward for us that we now also have all these advantages in material processing with the new plant train from Kleemann.”
The success of its recent purchases has all but ensured that Matt/MPX will be repeat customers of Kleemann in the future.
“When it comes to new purchases in the future, we will definitely continue to operate within the Wirtgen Group universe,” Matt said.
Expanded presence
Metso has confirmed changes to its distribution network in Europe and North America, which will strengthen its services and support for customers in key areas.
Fischer-Jung has been assigned a new territory in Germany, which will support customers in the north and east of the country. The company has been a long-time distributor for Metso, with more than three decades of association with the crushing and screening manufacturer.
“Expanding into Northern Germany is a logical step in the development of our long-standing partnership with Metso, and it strengthens our distribution presence in the German market,” Fischer-Jung chief executive officer Thorsten Plew said.
Fischer-Jung will be responsible for delivering local access to Metso’s products, including wear and spare parts, as well as aftersales support, in its assigned territories.
“In today’s demanding operating environment, customers need more than high‑quality machines, they need a partner who understands their challenges,” Metso director of capital sales (EMEA north) Adam Benn said.
“At Metso, we truly believe that our strong partnership with Fischer-Jung, and their technical knowledge, field experience, and commitment to maximise uptime and productivity will continue to be a key differentiator in the success of our customers.”
Metso has also expanded its presence in the North American market, where the original equipment manufacturer announced an expanded agreement with Mellott.
Under the new deal, Mellott will be the authorised Metso distributor for Florida and its existing territories in the southeastern US.
It will continue to support Metso’s crushing and screening equipment, spare and wear parts, and services offerings to quarrying and aggregates producers and contractors.
“We are thrilled about this expanded partnership with Metso, as it enables us to deliver even greater value to our loyal Florida customer base that has trusted us for over 30 years,” Mellott president Nick Ecker said.
Metso vice president for distribution management (Americas) Steve Cianci said the agreement further strengthens Metso’s ability to deliver high-quality solutions and customer outcomes.
“Mellott has a strong track record in customer satisfaction as a Metso distributor, and they have been recognised with Metso’s distributor awards for their sales and service performance and capabilities,” he said.
“It is essential that we work with distributor partners who are willing to invest alongside us to ensure the best possible customer experience.
“Mellott has demonstrated a clear ability to scale its business with Metso through disciplined investment, operational excellence, and a strong focus on customers.”
Additional crushing
Astec has expanded its extensive range of crushing solutions with the A50 jaw crusher, which is the first model in a new series of jaw crushers. Astec said the new A50, the first of its A-series line, was the “beginning of a new era” for the manufacturer, with several product launches as the full line-up is introduced over the coming months and years.
“The A50 jaw crusher is a true representation of what we can achieve through our OneASTEC NPD strategy,” said Astec vice president of product management Stephen Whyte.
“By bringing together the best engineering expertise and proven designs from across our legacy brands, we’ve created a machine that represents both our legacy and establishes a new benchmark in future jaw crusher design.
“The A50 sets a new standard in crushing performance and is the start of an exciting new chapter in crushing technology.”
The A50 builds on Astec’s long history in crushing equipment, which includes developing the Pioneer, Telsmith, and Osborn jaw crushers. According to Astec, the new series includes features that balance high-level production with enhanced safety.
“Astec has created a crusher that delivers the durability, efficiency, and performance producers demand today while laying the foundation for the future of the A‑Series line,” the company said in its release
“With the launch of the A50, Astec honours its legacy while delivering safer, easier operation and maintenance, helping customers lower their cost per tonne.” AB
